ZINC DIE CAST ALLOYS

COMPOSITION AND PROPERTIES

 

  #3 #5 #7 #2 ZA-8 ZA-12 ZA-27
  Ingot Casting Ingot Casting Ingot Casting Ingot Casting Ingot Casting Ingot Casting Ingot Casting
Aluminum 3.9 - 4.3 3.5 -4.3 3.9 - 4.3 3.5 -4.3 3.9 - 4.3 3.5 - 4.3 3.9 - 4.3 3.5 -4.3 8.2 - 8.8 8.0 -8.8 10.8 -11.5 10.5 - 11.5 25.5 - 28.0 25.0 - 28.0
Magnesium .025 - .05 .020 - .05 .03 - .06 .03 - .08 .01 - .020 .005 - .020 025 - .05 .020 - .050 .020 - .030 .015 - .030 .020 - .030 .015 - .030 .012 - .020 .010 - .020
Cu  .10 max .25 max9  .75-1.25  .75-1.25  .10 max  .25 max  2.6-2.9  2.5 - 3.0  0.8 - 1.3  .8 - 1.3  0.5 - 1.2  0.5 - 1.2  2.0 - 2.5  2.0 - 2.5
Fe (max)  .075  .10  .075  .10  .075  .075  .075  .10  .065  .075  .065  .075  .072  .075
Lead (max)  .004  .005  .004  .005  .0020  .003  .004  .005  .005  .006  .005  .006  .005  .006
Cd (max)  .003  .004  .003  .004  .0020  .002  . 003  .004  .005  .006  .005  .006  .005  .006
Sn (max)  .002  .003  .002  .003 .0010  .001  .002  .003  .002  .003  .002  .003  .002  .003
Ni (other)x10  -  -  -  -  .005 - .020  .005 - .020  -  -  -  -  -  -  -  -
Zn Bal. Bal. Bal. Bal. Bal. Bal. Bal. Bal. Bal. Bal. Bal. Bal. Bal. Bal.

Also see Alloy Chart PDF

 

Properties            
Ultimate tensile strength (ksi) 40 48 41 54 58.5 61
Tensile yield strength (ksi) - - - 42 46 53
Elongation (% in 2" (55 mm)) 10 7 13 6-10 4-7 1-3
Hardness (HB) 82 91 80 95-110 95-115 105-125
Shear strength (ksi) 31 38 - 35 37 42

Charpy impact strength

(ft. lb.—unnotched)

43 48 43 31 21 3

Fatigue strength (ksi)

(limit @ 500 million cycles)

6.9 8.2 - 7.5 15 25
Density (lb./in.3) 0.24 0.24 0.247 0.227 0.218 0.181
Melting range (oF) 718-728 717-727 718-728 707-759 710-810 708-903
Specific heat (Btu/lb.oF) 0.10 0.10 0.10 0.104 0.107 0.125

Coefficient of thermal

 expansion (in./in./oF)

15.2 15.2 15.2 12.9 13.4 14.4

Thermal conductivity (Btu/fthr.oF)

65.3 62.9 65.3 66.3 67.1 72.5
Electrical conductivity (% IACS) 27.0 26.0 27.0 27.7 28.3 29.7
Modulus of rupture (106 psi) 95,000 105,000 - - - -
Modulus of elasticity (106 psi) - - - 10.2 10.3 10.3
Die shrinkage (in./in.) 0.007 0.007 0.007 0.007 0.0075 0.008